Many bobblehead lovers are curious concerning how custom bobble heads is produced and why it always takes weeks to make one. At the advanced level, you can find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both the preparation work and final shipping. Just before into information on each step, it really is worth mentioning that this process described is for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step takes a mastery of hand sculpting skills. It is usually done by skillful artists, who most often have many years of experience doing hand sculpting based upon provided photos or reference objects. It may take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it could take greater than a couple of days. Once the initial sculpting is finished, the individual will get the chance to analyze its photos. Making changes is fairly simple and easy quick at this time. However, it will likely be more costly to request a big difference in a later stage because the whole sculpture needs to be rebuilt. Therefore, a consumer should look at the initial sculpture carefully when the bobblehead maker is looking for comments. If you are not sure, you must request more photos or ask for clarification. By doing that, you may spend more time upfront, but you will also minimize your opportunity of needing to achieve the bobblehead reworked later and achieving to spend more. Also, the client should be aware that a custom bobblehead doll is produced depending on submitted photos as opposed to a live person. Therefore, the expectation must be set properly about the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method where the primary sculpture from the previous process will be part of basics to build the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will likely be used on the surface of the initial sculpture. A soft silicone coating which will take the contour from the sports bobbleheads will probably be formed once the gel dries. Then, a plaster coating is going to be applied on the outside in the silicone coating. The plaster coating will become a hardened cast once the drying process. Subsequently, the first sculpture is going to be removed from the silicone coating. Right after the preparation effort is done, melted resin will probably be injected in to the emptied silicone coating to make the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin in the desired shape before it can be solidified. As soon as the resin becomes solid, it will be taken off by opening the plaster and peeling from the silicone coating. By now, a raw bobblehead doll has been produced.
3. Polishing (someone to three working days)
A raw bobblehead is not able to be painted. It has grease on its surface that must be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process can result in poor painting later on. Polishing a bobblehead doll also needs a decent amount of craftsmanship. Because its shape and curvature will vary in one to another one, this process still can not be standardized and automated. As well as eliminating the grease and smoothing the top, refining the raw bobblehead details manually might be necessary. As a consequence of tolerances stemming from the molding process, deviation in the initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead after the initial polishing, and that process might need to be reiterated. If it is determined that this defects can not be fixed, the entire raw bobblehead needs to be scrapped.
4. Painting (someone to three working days)
Painting is not really as basic as it seems to be. Step one is always to blend base colors to create colors the consumers desire. The standard of the blended colors is vital, as it comes with a large impact on the aesthetic aspect of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the desired colors with good quality for wedding cake toppers are often very time-consuming. Secondly, painting is completed by using the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on their clothing. In such cases, the painting artists will be required to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are applied to a bobblehead doll both for its head and the body, it might be assembled using a spring with glue on both ends. Obviously, while using spring is what makes the bobblehead doll bobble.
Hopefully, right now, whoever finishes reading the aforementioned has experienced a better understanding of the essential technique of setting up a custom bobblehead doll. Using a better idea of the process, a consumer can better plan his / her next purchase of a custom bobblehead doll.